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Surface Form Tolerances

Target Surface vs. Machined Surface

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Fig.1:Schematic of target vs. machined surface (Δ = surface form deviation)

Surface Form Parameters

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Fig.2:Surface form deviation;
Tilt (best linear RMS fit)
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Fig.3:Sagitta error = surface form deviation - tilt (best linear RMS fit);
Dt = RMS (sagitta error); A = PV (best-fit sphere)
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Fig.4:Irregularity = Sagitta error - best-fit sphere (RMS crit.);
Di = RMS (irregularity); B = PV (irregularity); C = PV (rotationally symmetric part)
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Fig.5:Rotat. variant part = irregularity - rotat. symmetric. part (RMS crit.);
Da = RMS (rotationally variant part)
Only sectional views of the 3D optical surface are shown above.

Syntax according to ISO 10110

3/ A(B/C) RMSt < Dt; RMSi < Di; RMSa < Da; λ = E
  • A = Sagitta error ≙ PV of best-fit sphere; [nm] or [fringes]
  • B = PV of irregularity; [nm] or [fringes]
  • C = PV of rotationally invariant irregularity; [nm] or [fringes]
  • Dt = RMS of sagitta error; [nm] or [fringes]
  • Di = RMS of irregularity; [nm] or [fringes]
  • Da = RMS of rotationally variant irregularity; [nm] or [fringes]
  • E = Reference wavelength for fringe spacing; [nm]
Table 6:3/ Syntax Examples
ExampleMeaning
3/ – (1); RMS a < 0.1; λ = 546 nmB = 1 fringe = 1 × λ/2 = 0.5 × 546 nm = 273 nm; Da < 0.1 fringe
3/ 2(1/0.5); λ = 632.8 nmA = 2 fringes; B = 1 fringe; C = 0.5 fringe; 1 fringe = 0.5 × 632.8 nm = 316.4 nm
3/ –; RMSt < 100 nm; RMSi < 30 nm; λ = 546 nmDt < 100 nm; Di < 30 nm
Table 7:Fringes to λ
Fringesλλ = 546 nm
1 fringeλ/2273 nm
0.5 fringeλ/4136.5 nm
0.2 fringeλ/1054.6 nm
0.1 fringeλ/2027.3 nm
0.04 fringeλ/5010.92 nm

Basic Rules

If tolerances are specified without a unit they are given in fringes. According to ISO 10110-5:2016-04 the reference wavelength always has to be specified. Please note that in older versions of the standard λ = 546 nm (Hg e-line) is assumed if no reference wavelength is specified.

How Flat is Flat?

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Fig.8:A surface form deviation of λ/10 on a substrate 6“ in diameter corresponds to the size of a football on the area of Germany
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